Why Industrial Pros Choose the W Series: 5 Functions, Zero Compromises
From micro battery tabs to heavy steel plates – switch modes faster than changing gloves.
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Battery Weldling
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Various welding joints
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Laser Cutting
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Laser Cleaning
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Weld Seam Cleaning
5-in-1 Laser Welder vs Traditional Methods
Traditional Manufacturing is Silently Devouring Your Profits:
$31,000+ wasted on redundant equipment, 47% shop floor space hijacked, and 200+ annual hours lost to tool switching – this is why top manufacturers are ditching clunky MIG welders, plasma cutters, and grinding rigs. The Pendstar 5-in-1 W Series breaks the cycle with laser-powered revolution:
- Consolidates welding (0.3-7mm), cutting, cleaning & more in one 8 sq.ft unit – 82% lower consumable costs
- Newbie-to-pro precision (±0.05mm) in 2 hours – slashes defect rates from 12% to <1%
- 15-second mode shifts reclaim 25 production days/year
This isn’t an upgrade – it’s a revolution in industrial workflow liberation.
| Category | Traditional Setup | Pendstar 5-in-1 W Series | Advantage |
|---|---|---|---|
| Equipment Needed | 5 Separate Machines: - MIG/TIG Welder ($8,000+) - Plasma Cutter ($6,000+) - Abrasive Blaster ($4,000+) - Grinder/Polisher ($1,000+) - Battery Tab Welder ($12,000+) |
Single Machine | Save $31,000+ upfront |
| Floor Space | 15-20 sq.ft | 8 sq.ft | 47% smaller |
| Consumables | - Shielding gas: $120/month - Filler wire: $80/month - Abrasives: $200/month - Electrodes: $50/month |
- Gas: $40/month - Mirrors/nozzles: $15/month |
Cut costs by 82% |
| Labor Skill | 2-3 trained operators | 1 operator with 2hr training | Reduce labor costs 60% |
| Process Changeover | 45-60 mins | 15 sec (button click) | Save 200+ hrs/year |
| Speed | - Welding: 3m/hr - Cutting: 1.5m/hr |
- Welding: 12m/hr - Cutting: 8m/hr |
4X faster |
| Precision | ±0.5mm | ±0.05mm | 10X tighter tolerance |
| Defect Rate | 8-12% | <1% | Reduce rework by 90% |
| Safety Risks | Fumes, sparks, hearing damage | Class 1 laser safety | Zero PPE required |
Footprint of a Toolbox, Power of 5 Industrial Machines
At just 1075x664x1055mm – 30% smaller than standard laser welders – the Pendstar W Series slips into tight workshops like a welding cabinet. Park it next to CNC mills or carry through 32" doorways.Space saved: 15.7 sq.ft vs traditional setups.
5 Functions: From EV Batteries to Shipyard Steel
- Battery Welding
- Deep Penetration Welding
- Laser Cleaning
- Precision Cutting
- Seam Refining
No more machine hopping – one console rules all.
Air-Cooled Toughness: Weld 12H Straight, 0 Maintenance
✔️ 35°C-50°C ambient operation
✔️ 0 coolant leaks – 80% lower upkeep costs
✔️ 2000W peak power without throttling
Ideal for automotive production lines and field repairs.
Precision Scan Modes: 5 Ways to Master Energy Storage Welding
① Circle Scan ⌀0.79" (20mm)
Perfect for: Cylindrical cells (18650/21700 terminal welding) & Solid-state battery sealing
② Rectangle Scan ▯ 0.79"×0.20" (20×5mm)
Perfect for: Prismatic cell busbars & EV battery module interconnects
③ Linear Scan ▯ 0.79" (20mm length)
Perfect for: Foil-to-tab connections (0.3mm Cu/Al) & Solar battery ribbon welding
④ Fill Scan ■ 0.79"×0.20" (20×5mm)
Perfect for: Thermal pad bonding & Leak-proof pouch cell sealing
Specs That Speak Volumes
From small workshops to heavy-duty industrial sites – we’ve got you covered.
| Parameter | 50W | 100W | 200W |
|---|---|---|---|
| Maximum average power (W) | 50 | 100 | 200 |
| Power range (%) | 10-100 | ||
| Output central wavelength (nm) | 1064 | ||
| Bandwidth (nm) | 5 | ||
| Maximum pulse energy (mJ) | 1.1 | 1.5 | 1.5 |
| Pulse repetition rate (kHz) | 45-170 | 20-200 | 20-200 |
| Pulse width (ns) | 100±10@45kHz | 180±10@65kHz | 220±10@130kHz |
| Beam quality (M²) | 1.6 | ||
| Fiber length (m) | 3 | ||
| Minimum bending radius (mm) | 150 (5.91'') | ||
| System power requirements (V) | 220 | ||
| Power consumption (W) | 350 | 550 | 900 |
| Operating temperature (℃) | 10-40 | ||
| Storage temperature (℃) | -10-60 | ||
| Relative humidity (%) | <80 | ||
| System dimensions (mm) | 318×285×127 (12.5×11.2×5.0'') | 359.5×380×152 (14.2×15.0×6.0'') | 450×300×163 (17.7×11.8×6.4'') |
| Total weight (kg) | 7.8 (17.2lbs) | 10.5 (23.1lbs) | 15.5 (34.2lbs) |
| Laser head weight (kg) | <1.5 (<3.3lbs) | ||
| Laser head type | 2D scanning | ||
| Scanning range (mm) | 100×100 (3.94×3.94'') | ||
| Focal length (mm) | 160, 254 (6.3, 10.0'') | ||
| Operating mode | Manual/Auto | ||
| Safety class | Class 4 | ||
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