1000W-3000W 3 in 1 Handheld Fiber Laser Welding Cutting Cleaning Machine

How does 3 in 1 handheld laser welding machine work?

A three-in-one laser welding system that can simultaneously weld, clean, and cut. It can swiftly and easily remove oil, rust, and coatings before welding, as well as clean debris and welding seams after welding, while performing various sheet metal cutting operations. It can help clients achieve maximum work efficiency and satisfy the needs of the majority of work scenarios in a convenient and effective manner.

Introduction of 3 in 1 laser welding machine

The 3 in 1 handheld fiber laser welding machine consists of a fiber laser generator, a handheld laser gun, a water chiller, and a three-in-one control system that is used for handheld welding, cleaning, and cutting. Its handheld laser guns are capable of welding, cutting metals, and cleaning rust, paint, resin, coatings, oil, and stains. The product is compatible with a variety of fiber laser brands, and the optical system and water-cooled design have been adjusted to allow the laser head to operate steadily for an extended period of time at 3000W.

Parameters:

Laser Welding vs. Traditional

Traditional welding

• Arc welding: Requires a high current and generates a lot of heat, which might cause distortion in the workpiece.
• Gas welding: Uses combustible gasses, has safety issues, and results in lower weld quality.
• Resistance welding is limited to specific joint types and can leave visible markings.

Laser welding

• High precision: enables exceptionally narrow and deep welds with little heat-affected zones.
• Fast processing: Reduces welding time while increasing productivity.
• Low heat input reduces deformation and residual stress in the material.
• Non-contact process: Avoids physical interaction, lowering the danger of contamination.
• Versatile: Compatible with a wide range of materials and complex geometries.

Laser Cleaning vs. Traditional Cleaning Methods

Traditional Cleaning Methods

• Mechanical scrubbing: Requires a significant amount of labor and may result in harm to delicate surfaces.
• Chemical solvents: Can leave residues and pose environmental hazards.
• Abrasive blasting: May erode the underlying material and generate dust and detritus

Laser Cleaning

• A non-contact, non-abrasive procedure.
• Uses laser beams to accurately remove impurities while preserving the base material.
• High precision and selectivity allow for focused cleaning of specified areas.
• Provides speed and efficiency to complete activities more rapidly.
• Environmentally friendly, with no toxic chemicals and less waste.
• Highly adaptable to a variety of materials, including metals, polymers, ceramics, and composites.

Laser Cutting vs Traditional Cutting

Traditional Cutting

• Plasma cutting produces harsh edges and requires post-processing for a smoother finish.
• Water jet cutting: Low cutting speed and high running costs.
• Mechanical cutting (such as sawing) is limited in terms of shape complexity and material thickness.

Fiber Laser Cutting

• High cutting speed boosts productivity and efficiency.
• Excellent cutting quality yields clean and precise edges.
• Can cut a variety of materials and thicknesses.
• Minimal material waste: Increases material use and lowers expenses.
• Low maintenance requirements: Lowers downtime and maintenance costs.

Features:

• 3 in 1 Handheld Laser Gun
  Using an intelligent controller, the handheld laser gun can do welding, cleaning, welding seam cleaning, and cutting. It allows for flexible processing, is compact and portable, and has cheap operating costs because it does not require any consumables.
• Mobile Use
  Handheld 3 in 1 welding gun with 10 m fiber optic cable length.
• Easy Function Switching
  The welding function can be converted into a cleaning function by simply swapping the focusing lens and laser head.
• Fiber Laser Generator Options
  Fiber laser generators from Raycus, BWT, MAX, and IPG offer superior photoelectric conversion efficiency, low power consumption, maintenance-free operation, and compact design.
• Built-in Cooling System Design
  The built-in cooling system design avoids the need for tangled wires, making it compact and portable for a variety of applications. It also offers great dust protection.
• Intelligent Control Panel
  The clever control panel is simple and easy to use, thanks to its integrated parameter adjustment range and one-touch start feature.
• Versatile: Suitable for a wide range of materials and complex geometries.

In Conclusion

Handheld laser welding equipment have demonstrated clear advantages over traditional welding processes in a variety of situations. In terms of efficiency, it has a fast welding speed and excellent positioning precision, which significantly increases production efficiency and lowers production costs. In terms of welding quality, the weld is beautiful and hard, the welding depth is deep, the melting effect is excellent, and the strength can even outperform the parent material. The non-contact welding mode prevents damage and deformation to the workpiece’s surface, making it ideal for scenarios with strict surface requirements. Its broad applicability and versatility allow it to be competent for a wide range of materials and welding procedures, as well as to operate in a flexible manner and adapt to changing working conditions. In the future, handheld laser welding machines are predicted to attain intelligent operation and multi-functionality, increasing the diversity and flexibility of their applications. At the same time, minimal maintenance and consumable expenses save organizations a significant amount of money.

Although handheld laser welding machines have some limitations, they are expected to become a mainstream tool in the field of welding in the future as technology advances, market demand grows, industry competition is encouraged, environmental protection requirements are promoted, and talent training is provided. When selecting welding equipment, businesses should weigh the benefits and drawbacks of handheld laser welding machines versus traditional welding methods based on their specific welding requirements and current conditions, and select more appropriate welding equipment to improve production efficiency and economic benefits, thereby injecting new impetus into enterprise development.